Cabinet Storage Cabinet

Odnośniki

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and the middle shelf. Install the plates, clamp the
assembly together and drive 6d finish nails
7--Drive finish nails at an
through the middle shelf into the short partitions
angle through the tall
(Photo 7).
partitions and the middle
shelf, and into the short
Spread glue in the slots and on the joining plates
partitions.
for the joints between the middle shelf, top and
bottom, and the case sides. Assemble the parts,
and drive 6d finish nails to fasten the joints.
Rip and crosscut the edge strips for the top. Apply
glue to them, clamp them to the top, and nail the
parts together.
Apply poplar facing to the front of the sides, top,
bottom, middle shelf and partitions. Start with the
case sides, then apply the facing to the horizontal
8--Use a chisel to cut a
parts and finally to the partitions. Note that the
small clearance notch in the
strips overhang the plywood panels by 1/16 in. on
top corner of each vertical
each edge except for the case top, which has a
facing strip. Cut in toward
1/8-in. overhang.
the case.
Use a chisel to cut the notch at the top outside
corners of the facing strips (Photo 8).
Place the top panel upside down on the work
surface, and invert the case assembly over it.
Bore pilot holes, and screw the top to the
assembly. Complete the case by nailing on the
back.
9--Use a putty knife to press
drying filler into the nail
holes. Slightly mound the
filler, and let it harden before
sanding.
Rip and crosscut the pieces of poplar and
plywood for the toe kick assembly. Clamp the
assembly together, and join the parts with glue
and 6d finish nails. Clamp the toe kick assembly
to the bottom. Then bore and countersink pilot
holes through the cleats into the bottom. Screw
the cleats to the bottom.
10--Sand the surfaces
carefully using a random-
orbit block sander. This tool
is small enough to fit into the
compartments.
Finishing
Set the heads of all finish nails below the surface.
Then fill the holes with a wood filler (Photo 9).
Mound the filler slightly over each hole since it
shrinks when it dries. Sand the cabinet, inside
and out, with 120-, 150- and 180-grit sandpaper
11--Put a small, crisp bevel
(Photo 10). Remove all sanding dust before
on the facing and edge
moving to the next finer grit of sandpaper.
strips with a sanding block
Carefully ease all sharp edges with a sanding
that you move perpendicular
block (Photo 11). Move the sanding block
to the strip's edge.
perpendicular to the wood's edge to achieve a
crisp bevel. Remove all sanding dust by
vacuuming and using a tack cloth before applying
the primer.
Use a small-diameter, smooth-surface paintroller
to apply a coat of latex primer to all cabinet
surfaces (Photo 12). Note that the long-handled
roller used here has one end that is somewhat
shaggy. This allows you to apply paint right to the
corner. When the primer is dry, sand it lightly with
220-grit sandpaper. Finish the project by applying
12--A small-diameter roller
two coats of latex semigloss paint for an attractive
is used to apply the primer
finish.
and top coat. The square
end of the roller allows it to
paint into corners.
MATERIALS LIST STORAGE CABINET
Key No. Size and description (use)
A 2 3/4 x 13 1/4 x 22 1/4" plywood (side)
B 3 3/4 x 13 x 63" plywood (shelf, top, bottom)
C 4 3/4 x 8 x 13" plywood (partition)
D 4 3/4 x 12 x 13" plywood (partition)
E 1 3/4 x 14 x 64 1/2" plywood (top)
F1 2 3/4 x 7/8 x 14" poplar (edging)
F2 1 3/4 x 7/8 x 66" poplar (edging)
G1 2 3/4 x 7/8 x 22 5/16" poplar (facing)
G2 3 3/4 x 7/8 x 62 7/8" poplar (facing)
G3 4 3/4 x 7/8 x 7 13/16" poplar (facing)
G4 4 3/4 x 7/8 x 11 7/8" poplar (facing)
H 1 1/4 x 22 1/4 x 64" plywood (back)
I 2 3/4 x 2 3/4 x 59 1/2" plywood (toe kick)
J 2 3/4 x 2 3/4 x 10" poplar (toe kick)
K 3 3/4 x 3 1/2 x 10" plywood (cleat)
Misc: Misc.: No. 20 joining plates; 2" No. 8 fh woodscrews; 1 1/4" No.
8 fh woodscrews; 3/4" No. 6 fh woodscrews; 6d finish nails; glue;
sandpaper; latex primer and enamel.
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